Production And Operation Management (B.Com) 5th Sem Previous Year Solved Question Paper 2022

Practice Mode:
13.

A Company purchases raw material from outside supplier for its annual requirement of 100000 units. The cost of placing each order is Rs. 160. Carrying costs are 2 year. The product costs Rs. 20 each unit. Answer the following questions:

(i) What is the optimal order size?
(ii) What is the total inventory cost?
(iii) How many orders will be placed in a year?
(iv) What is the time gap between two orders?
(v) If supplier offers a discount of 5% on orders of 10000 units or more, should the offer be accepted?

Explanation

Optimal Order Size (EOQ):

- D = Annual demand (100,000 units)
- S = Ordering cost per order (Rs. 160)
- H = Holding (carrying) cost per unit per year (Rs. 2)

the optimal order size (EOQ) is 4,000 units.

(ii) Total Inventory Cost:
To find the total inventory cost, we can use the EOQ model’s total cost formula:
[Total Cost = {D}{EOQ} S + {EOQ}{2} H + D P]

Where:
- D = Annual demand (100,000 units)
- EOQ = Optimal order quantity (4,000 units)
- S = Ordering cost per order (Rs. 160)
- H = Holding (carrying) cost per unit per year (Rs. 2)
- P = Cost per unit (Rs. 20)

[Total Cost = 4,000 + 2,000 + 2,000,000]

[Total Cost = Rs. 2,006,000]

So, the total inventory cost is Rs. 2,006,000.

(iii) Number of Orders Placed in a Year:
To find the number of orders placed in a year, divide the annual demand by the EOQ:
Number of Orders = {D}{EOQ} {{100,000}{4,000} = 25
So, 25 orders will be placed in a year.

(iv) Time Gap Between Two Orders:
To find the time gap between two orders, you need to calculate the time between orders. Since there are 365 days in a year, you can divide this by the number of orders per yearRounded up, the time gap between two orders is approximately 15 days.

(v) Supplier Discount Decision:
The supplier offers a discount of 5% on orders of 10,000 units or more. In this case, your optimal order size (EOQ) is 4,000 units, which is below the 10,000-unit threshold for the discount. Therefore, you should not accept the supplier’s offer of a 5% discount, as your optimal order size (EOQ) is lower than the quantity required to qualify for the discount.